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Loading Dock Safety: 4 Tips for Safer Working Conditions

Docks are often the busiest and most dangerous areas in warehouses or distribution companies. If it does not follow the proper safety procedures, serious accidents can occur.

Per OSHA, every year more than 20 workers are killed in accidents involving semi-trucks at loading docks. In addition, forklift-related fatalities occur every 3 days, and non-fatal forklift accidents are much more common, with about 94,750 reported cases each year.

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The Benefits of AI in the Manufacturing Process

In the past, many high-level decisions in the manufacturing sector were made based upon intuition, human intelligence, experience, or gut feeling. Today, as technology advances, many decisions are made based on information from online databases, statistical analysis, experiments, and other sources. The rise of artificial intelligence (AI) has been a major driver for this change, with manufacturers using AI to improve manufacturing methods and productivity. There are several ways that AI helps the manufacturing industry.

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Working Corrective Maintenance into an Equipment Maintenance Strategy

There are many different strategies for equipment maintenance that teams can use to help raise and keep the operational availability (OA) up on the production lines. And every one of those strategies comes at a cost. It’s a balancing act between keeping the right number of technical resources on staff, keeping the lines up and running, and of course, keeping profits up.

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Safety: Learning to Think the Right Way

During the course of any day at a chemical process plant, workers have to make decisions that are often small and seemingly mundane, but in a rare occurrence an incident breaks out and the right response has to happen. And it has to happen now.

How can those involved make the right decision?

“We must invest in allowing our workers to make better decisions,” said Jennifer McDonald, EHS – process safety at W.R. Grace during a session at the 2020 Virtual AIChE Spring Meeting & 16th Global Conference on Process Safety entitled “I Just Didn’t Think” – Improving Situational Awareness. “We must invest in teaching employees to make safer decisions.”

McDonald, who gave one of three presentations on the topic, pointed out the National Safety Council (NSC) said a worker is injured on the job every seven seconds. The lack of hazard recognition and poor decision making are some reasons why that happens.

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Transform Pneumatics Systems for Conservation, Efficiency and Safety

In the past, the idea of, “air is for breathing, water is for drinking, oil is for your automobile” was one shared by many designers when specifying components, designing systems and building machinery. The result was big, inefficient machines that consumed great amounts of commodities.

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Common Threats to Manufacturing Safety and How to Prevent Them

Safety is a critical part of any operation but it is especially important in a manufacturing environment. In manufacturing, there are many aspects of the process that can present safety concerns for employees if proper procedures are not managed and maintained. There are regulations for safety that need to be followed in order to provide a safe and productive working environment for employees and to prevent OSHA fines and penalties. In addition, poor safety can result in rising insurance costs, increased workmans’ compensation claims and medical expenses.

Let’s talk about a few common safety issues and how to best prevent them from becoming a liability in a manufacturing operation.

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Five Safety Fencing Benefits and Considerations

In today's manufacturing environment, safety fencing plays an integral role in protecting employees from hazards posed by industrial machinery. Threats to operator safety can be found on automated machinery, process control equipment, robotic work cells, and many other areas on a manufacturing floor.

A physical barrier between hazards and operators is an effective, low-tech solution for significantly reducing the risk of injury and the costly lawsuits or machine downtime that result from these accidents.

Before implementing a safety fencing system, these five considerations should be taken into account.

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Four Industrial Robot Implementation Challenges for Manufacturers

Implementing industrial robots in a manufacturing setting isn't as simple as buying the robot and plugging it in. There are many different financial and logistical considerations to take into account before a robot can productively automate anything. While industrial robots may serve a wide variety of purposes, the challenges manufacturers face when implementing them are relatively similar.

Understanding the common challenges that manufacturers experience when investing in robotics can help you prepare for the day when you invest in new robotic automation equipment.

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