Edge controllers can provide advantages in many applications where traditional industrial controllers have been used. For commercial and industrial computing products, software and hardware development progress proceeds in tandem, with the lead alternating. Sometimes the software complexity and features increase in a way that bumps into processing limitations; then there are times when hardware advances unleash newfound capacity for more sophisticated software.
It is easy to look at today’s traditional operations technology (OT) industrial controller options, represented most often by traditional programmable logic controllers (PLCs) and process automation controllers (PACs), and see them as mature technologies with capable software and fast hardware. The challenge is identifying what comes next.

A few industry trends are pointing the way. Modern consumer and commercial computing experiences are ripe for merging into industrial products. Internet of Things (IoT) devices are becoming commonplace and many are looking at incorporating Industrial IoT (IIoT) devices into automation systems. Digital transformation requires connecting with many data sources, collecting and storing the data, visualizing and analyzing it, enabling optimized operations.

In today’s world, technology is always changing. As a result, there are many innovative technologies that have an impact on the manufacturing industry. Three of the innovative technologies currently trending in the manufacturing industry include nano manufacturing, sustainable manufacturing and additive manufacturing. Let’s look at a brief overview of what these are and what kind of role they play in manufacturing.

Nanomanufacturing

The term nanomanufacturing has emerged as the manufacturing industry adopts nanotechnology. Nanomanufacturing refers to the methods the manufacturing industry is using to make the advanced materials and devices enabled by nanotechnology. Nanomanufacturing is both the production of nanoscaled materials and the manufacturing of parts

Denial can be a very perilous state of being, and admitting there is a problem is the beginning of the journey to solve any issue facing anyone.

While that may sound like a psychology 101 class, in actuality that can be considered the mindset for those in the manufacturing automation sector these days. After years of denying they had any kind of attacks or any kind of security issue, users today are at least acknowledging what they are facing.

“When we meet with clients it is far more common to hear these days, ‘yeah, we had an incident.’ In most cases it is malware that got into the environment,” said John Cusimano, vice president of industrial cybersecurity at aeSolutions. “When we do a cyber risk assessment, one of the things we talk about is the likelihood of certain incidents occurring it is far more common today to hear people say ‘yeah, that happened here.’ They are not publicized events. At least they are aware they had an incident.”

This article was originally published at Epicor's The Shop Floor. View original post here 

The end of 2019 was big for the beloved Star Wars universe. The introduction to the new fan favorite character baby Yoda started it off while  Throughout this massive universe in a galaxy far, far away everything seemed farfetched from our own technological capabilities. However, in looking beyond the surface, it is becoming evident that the technology seen in Star Wars has become a lot more plausible in recent years.

With the exception to glowing swords that deflect laser beams and humans who can move things with their minds, there is definite similarities between the galaxy far, far away and the modern world. Although current technology isn’t nearly as complex (yet), the similarities are undeniable.

Technology roadmaps are a great organizational tool for any company to map out technology developments and to determine how those developments are going to change the way a company operates.

What?

A technology roadmap is defined as a planning technique to create strategic long-term and flexible plans for technology developments, adjustments and technology initiatives over time.

Basically, a technology roadmap focuses on a company’s short-term and long-term technology goals. There are three main uses for a roadmap: to reach an agreement about a company’s technology needs, to provide a forecast for technology developments and to create a framework for planning and coordinating technological advancements.

Product lifecycle management, or PLM, is the process of managing the entire lifecycle of a product from inception through end-stage disposal. It is sometimes considered one of four information technology cornerstones for a manufacturer, alongside customer relationship management (CRM), supply chain management (SCM) and enterprise resource planning (ERP).

The PLM concept began in the mid-1980s when American Motors Corporation (AMC), intent on establishing a competitive advantage over the auto industry giants of the time, put its focus on using technology to speed the product development process. Although AMC was ultimately acquired by one of those giants, its innovations were integrated into modern manufacturing tech and have played an invaluable role there ever since.

Recently we’ve acquired a new machine at Radwell International headquarters to add additional repair services to our capabilities. Our latest addition is a KH7050 Laser Engraving Machine, which allows us to design and cut new graphic overlays and gaskets for our customers.

The major benefit to having this machine in a production facility is the amount of time it saves on repair turnaround for customers. Currently there is up to a four week turnaround for customer overlays and gaskets to be made when these items are outsourced during our repair process. With this machine, turnaround can be under two hours. With this significant time difference, better service can be provided to customers who need custom items created.

In this day and age, human machine interfaces are everywhere. Think about every point of contact a human has with technology and it becomes a reminder that as humans, we interact with machines in just about every aspect of our lives today. Self-service checkout at the grocery store, plugging an address into your car’s GPS or getting some cash at the ATM are all examples of instances when humans interact with an interface designed to help foster human/machine communication.

As it applies to automation equipment in a manufacturing facility, human machine interface products offer the necessary electronics to easily control automation equipment in an industrial environment. HMI products can range from a simple design with basic screen controls to a more complex touchscreen with numerous features and windows. In most environments, whether for service oriented tasks or in an industrial environment, HMI systems must be resistant to dust, water, moisture, high or low temperatures and even chemicals.

All over the world, manufacturers in the glass fiberizing and glass wool industry are interested in increasing the quality of their products. The Gedevelop GFM System is suited for this process. It works with glass flow and collects data in real time for optimum control of the manufacturing process. This system reduces material costs and shortens production downtime.

How exactly does this system work? The Gedevelop system uses a camera which looks at the glass stream and reads information for stream diameter and stream velocity. The information is then sent to the central unit and based on set parameters, calculates the glass flow. The glass flow meter continuously measures glass flow individually for each fiberizing unit and allows the pull to be controlled within .5%. It also checks that the quality of the glass stream is at the correct level and if it isn’t, the system can make adjustments. This glass flow meter is a
non-contact, optical measurement system that calculates the flow of molten glass that falls from the bushing into the fiberizer. Many installations worldwide have proven that glass flow measurement is a very profitable investment in a short amount of payback time.